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Morphlon® Video
Global textile waste & recycle rate:
  1. Data on global textile waste recycle rate presented as a pie chart.
  2. Wastes which are not recycled are either incinerated or go to a landfill, both are which pose negative impact to the environment.
From B grades, sample overstock and selvedge cuttings, waste material are an inevitable part of textile production. And up to 30% of finished textiles become cutting wastes.
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Annual global textile waste (Estimate) 2017
Over 5% of landfill mass is occupied by PCTW (Post consumer textile waste) according to US EPA.
2 millions tons
11 millions tons
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Morphlon®
While bottled recycled fibers are common alternatives to virgin yarns, it fulfills the recycling incentives of another industry while we turn a blind eye on textile industry’s own problems. Morphlon® give waste material a new life and significantly reduces the amount of non-compostable waste going to the waste stream.
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Textile waste
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Shredded waste
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Opened fibers
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Morphlon® yarn
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Textile waste
Textile waste
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Shredded waste
Shredded waste
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Opened fibers
Opened fibers
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Morphlon® Nonwoven textile
Morphlon<sup>®</sup> yarn
Morphlon®
The manufacture of Morphlon® is highly efficient and doesn’t require use of additional water, chemicals or additives. The minimal process also reduces carbon emission and energy use.
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Collection
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Sorting
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Deconstruct
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Refinement
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Yarn Spinning
Energy consumption and carbon emission comparison
Tower chart comparing Energy consumption and carbon emission between Morphlon® and virgin products comparable to it.
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Virgin fiber process
Crude oil
Raw resin
Polymerization
Fiber extrusion
Cutting
Polyester staple fiber
Chemical recycle process
PET bottle fragments
Cleaning
Depolymerization
Polymerization
Fiber extrusion
Cutting
Recycled polyester staple fiber
Mechanical recycle process
PET bottle fragments
Cleaning
Stabilizing additives
Melting
Fiber extrusion
Cutting
Recycled polyester staple fiber
Morphlon® process
Textile waste
Cutting
Fiber deconstruction
Recycled polyester staple fiber
Specifications & Colors
8 Different Colors
Red, Orange, Yellow, Green Gray, Black, White, Natural(Blend).
4 Available Yarn Sizes
Thickness: 15S, 20S, 30S, 32S
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Morphlon® Nonwoven
Morphlon® Staple fiber
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